Oil & Gas Facility Construction
Inside this journey
-
Pre-Discovery
Align the room on outcomes, decision process, and constraints before deeper discovery.
-
Stakeholder Alignment
Confirm decision roles, approval thresholds, timeline, and success criteria across Project Director, VP of Capital Projects, and Procurement.
Alignment Questions
Quick Snapshot: Where We Start
- What is the project name or short identifier you'd like us to use?
- Which facility type best describes this scope?
- Which basin(s) and states are we talking about?
- What role do you play on this project?
- Which phase best matches the project right now?
- When is your target authorization-to-proceed or mobilization window?
Are You Settling For 'Good Enough' With Your Current Delivery?
- If you described incumbent or current delivery as a single sentence, what would it be?
- How would you rate incumbent performance across safety, schedule, and quality against your expectations?
- Which of the following problems have you experienced with the current provider or approach? Select all that apply.
- Tell us about one recent example where the delivery model or contractor performance created real pain—what happened and what did it cost you (time, budget, stakeholder confidence)?
- How long have you tolerated these issues before deciding to explore other delivery options?
What Would Actually Mean 'Success' for This Project?
- If you had to name the single most important success metric for the owner organization on this job, what would it be (schedule, safety, cost, uptime, other)?
- What specific numeric targets or thresholds do stakeholders expect (e.g., target startup date, TRIR target, cost variance limit)? Please list numbers or dates.
- Which stakeholders will sign off on acceptance criteria and what are their top concerns?
- Are there commercial levers tied to those metrics today (bonuses, liquidated damages, acceptance gates)?
- How will you know—tangibly—that this project was worth choosing a different delivery partner?
Hidden Site Realities Nobody Mentions (But Will Win or Break the Job)
- What's one site constraint you think everyone is underestimating right now?
- What is the permitting status for this site and which permits remain critical-path?
- Which physical site constraints could materially impact schedule or productivity? Select all that apply.
- Are there incumbent vendors, fabricators, or subcontractors already committed on site we must coordinate with? If so, who and what scope?
- Do you have as-built, geotech, or permit documentation available to share? If not, what’s missing?
Who Really Signs the Check — Decision Dynamics and Approval Triggers
- Where do decisions typically slow down in your approval chain—and why? (Budget thresholds, technical sign-offs, executive buy-in, procurement rules?)
- What are the formal approval thresholds (dollar or scope bands) and who sits at each level?
- How fixed is your target mobilization date versus being aspirational? What happens if it slips?
- What procurement path are you most likely to take for this scope?
- Who will be our primary point of contact for commercial vs technical vs scheduling issues?
Labor, Subcontractors, and Basin Realities — The Practicalities of Getting Work Done
- How would you characterize craft availability and productivity in the target basin right now?
- Do you require union labor, non-union, or a mix? Are there site-specific labor agreements we must honor?
- Which trades or subcontractor scopes are hardest to secure in this region right now? (e.g., heavy mechanical, E&I, civil, specialty vendors)
- Have you experienced labor-related productivity metrics we should know (man-hours per spool, weld rates, crew sizes)? Please provide examples or averages.
- How open are you to modularization, off-site fab yards, or increased prefabrication to reduce field labor needs?
What Keeps You Up at Night — Risks, Contingencies, and Who Bears Them
- If you had to name the single risk that most threatens this project's success, what is it?
- Which of these risk categories are top concerns for you? Select up to three.
- What contingency budget or schedule buffer do you currently have allocated for these risks?
- Who on your team is responsible for risk monitoring and escalation, and how often do they report progress?
- What mitigation measures have you already considered or committed to (e.g., fabricate early, split package delivery, holdback clauses)?
If This Went Perfectly — What Changes for Your Team and Business?
- Imagine we deliver exactly to your success signals: what immediate business outcomes would you expect (production gains, cost savings, regulatory relief, reputational wins)?
- Post‑handover, how important is a clear warranty and improvement channel (e.g., 24/7 support, spare parts strategy, warranty SLAs)?
- What operational KPIs will you monitor in the first 90 days after startup?
- If a different delivery model (e.g., lump‑sum with heavy prefabrication) could materially reduce field schedule by X weeks, what value would X need to represent for you to prefer that model?
- What internal stakeholders would need to be convinced for you to change the delivery model and who is easiest to influence?
How Bold Are You Ready to Be — Practical Next Steps
- If we proposed a short, low‑risk pilot (e.g., one module prefabricated in our yard) to prove schedule and productivity gains, how willing would you be to try it?
- Which procurement route would you prefer to explore first with us?
- What additional information would you need from us to take the next step (references, site visit, safety records, detailed schedule, cost models)? Select all that apply.
- Who needs to attend the next conversation to make progress and what decision or output would make that meeting successful?
- Realistically, when should we aim to re‑connect to move this forward?
-
Current State Mapping
Document existing scope, incumbent performance, permitting status, site constraints, and craft/subcontractor availability in the target basin.
Current State
Quick Snapshot — Where We’re Starting
- Which basin is this project primarily located in?
- How would you describe the site type today?
- Do you have a current scope or FEED document we should align to (attach or summarize below)?
- What is the high‑level target in one sentence (e.g., 'Add 200 MMscfd inlet, compressor swap, and NGL recovery skid')?
- What is your target in‑service / commissioning quarter or date today?
- Who is our primary operational contact on your side for site questions (name, role, email)?
What’s Quietly Costing You Time and Money?
- If this project were allowed to remain 'fine' instead of fixed, what recurring problems would keep happening?
- Which of these have already eroded budget or schedule on this scope?
- Can you quantify recent impacts (last similar project) in cost or weeks of delay? Please share numbers or ranges.
- When these problems occur, who on your team ends up firefighting most often?
- How does it feel internally when delays happen—annoying, risky to your job, likely to stop future projects, or something else?
Who’s Actually Calling the Shots When Timelines Slip?
- When the schedule starts to slide, whose approval or buy‑in actually unlocks decisions fastest?
- What are the formal approval thresholds (cost and schedule) that trigger executive escalation?
- How do procurement timelines interact with your decision gates (e.g., bid period length, negotiation buffer, PO issuance)?
- Tell us about any internal decision friction—missing signatures, competing priorities, or risk aversion—that has delayed past projects.
- If we needed to accelerate a critical decision this month, who would we invite to the table and why?
Site Surprises That Keep You Up at Night
- What on the site would you call a 'known unknown'—things we suspect might be an issue but haven’t yet validated?
- Have you completed geotechnical, environmental, and ROW surveys? If so, what’s their status?
- Are there physical access constraints (narrow roads, weight limits, seasonal closures) that affect heavy lifts or deliveries?
- How constrained is laydown and temporary workspace on site?
- Tell a short story about the last time a site surprise forced a major replan or change order—what happened and what was the fallout?
Permits, Long‑Leads & Single Points of Failure
- If permitting and long‑lead items were the only two things to go wrong, which would worry you more and why?
- Which permits are required and what is each permit’s current status?
- For long‑lead equipment (compressors, heat exchangers, cryo trains, automation), which items are ordered, committed, or not started?
- Are there single‑vendor or single‑source items that would stop the project if they slipped? Please identify and describe the contingency plan if known.
- What internal or external regulatory milestones (inspections, public hearings) pose the biggest schedule risk?
Craft, Subcontractors and Local Market Reality
- In this basin today, would you rate craft availability as:?
- Which craft trades are most constrained or critical on this scope?
- Do you have preferred or incumbent subcontractor relationships we must honor or coordinate with?
- How comfortable are you with a Host that self‑performs mechanical work and uses fab yards to reduce field hours?
- If craft shortages were to delay the schedule, what trade‑offs would you accept: extend schedule, increase premium pay, offsite prefab more scope, or reduce scope?
Incumbent Performance — Reality vs Expectation
- If an incumbent contractor is involved, what has been most disappointing about their performance?
- Have there been active claims, open change orders, or disputes with an incumbent that we should know about?
- How would you rate incumbent safety and quality performance using TRIR/EMR or descriptive terms?
- If we were to replace an incumbent, what immediate operational or contract friction points should we anticipate (access, backcharges, retained personnel)?
- What unresolved warranty, punchlist, or latent defect issues exist from prior work that could affect acceptance?
Operational Interfaces and Acceptance Criteria
- What concrete acceptance criteria will operations use to sign off mechanical completion and turnover?
- Are operational performance targets already specified (e.g., capacity, TRIR/EMR targets, startup ramp rates)?
- Who will own commissioning and startup operations—your crew, the contractor, or a blended team?
- Are there contractual acceptance gates tied to milestone payments we should be aligned with?
- What are the single most important non‑negotiables for handover (safety record, zero leaks, guaranteed throughput, O&M training, other)?
If We Were to Tidy This Up, What Would Success Actually Feel Like?
- Imagine 12 months from now and this project is running on schedule—what three things happened differently to make that possible?
- Which single metric would make you consider this project an operational success (on‑time, on‑budget, safety, throughput)?
- How confident are you in your current baseline estimates (cost, schedule) on a 0–10 scale, and why did you choose that number?
- What would you most want your EPC partner to take off your plate in the first 60 days?
- What keeps you awake at night about handing the project to a new EPC partner?
Immediate Red Flags & Next Steps
- Are there any regulatory deadlines, lease obligations, or commercial milestones in the next 90 days we must avoid missing?
- What internal approvals would we need from you to move from discovery into a joint mobilization plan?
- Which three documents or datasets would accelerate our ability to validate the current state (attach or list):
- Who else on your team should join the next technical alignment session (name, role)?
- If you could give us one last candid piece of advice about working with your team, what would it be?
-
-
Outcome Discovery
Define the measurable success signals (schedule, TRIR/EMR targets, cost baselines) and non‑negotiables for the project.
Discovery Questions
Let’s Get Oriented: Tell Us the Big Picture
- In one sentence, what is the primary business objective driving this project right now?
- Which facility type best describes this scope?
- Which basin(s) will this project operate in?
- Who on your team will own day‑to‑day delivery decisions (name & role)?
- Who are the executive approvers we should plan to engage (roles only: e.g., VP Capital Projects)?
- What current contractor or internal model are you replacing or augmenting (incumbent name, if any), and how satisfied are you with them on a 1–5 scale?
Are You Settling for ‘Good Enough’ When You Could Be Getting Better?
- When you think about past projects in this basin, what compromises have you quietly accepted to keep things moving?
- How often do those compromises create rework, schedule slips, or cost impacts?
- What’s the single recurring issue you wish someone would fix once and for all (e.g., field fit-up, late long‑lead equipment, craft quality)?
- How does your leadership react when that issue surfaces—push for speed, accept extra cost, or pause and re-scope?
- How long has this pattern been tolerated, and what’s the downside if it continues for another project cycle?
Where the Schedule Really Bends (and Why That Matters)
- If the project slips by one major milestone, who feels the impact most—and what happens to the business case?
- What is your target first‑gas/commissioning date, and how flexible is it?
- Which schedule risks keep you up at night today (select all that apply)?
- What contingency or float have you built into the baseline schedule (days/weeks/months)?
- When schedule pressure rises, what trade‑offs are you most likely to accept (cost increases, reduced scope, overtime, quality concessions)?
- Tell us about a past milestone that was missed—what caused it and what was the project’s reaction?
How Safety Targets and Reputation Drive Your Choices
- If your leadership had to choose between schedule and safety, where do they draw the line—and does that match how you actually operate on site?
- What TRIR (or EMR) target would you consider a project success versus acceptable performance?
- Have safety incidents or regulatory scrutiny ever delayed or stopped a project for your organization? Tell us what happened.
- How important is a contractor’s visible HSE program and zero‑recordable history when you shortlist partners?
- What HSE reporting or KPIs will you require during delivery (e.g., daily toolbox, near‑miss reporting, contractor audits)?
- How would a safety event change your appetite for continuing with the current delivery model?
The Money Question: Where Are You Comfortable Drawing the Line?
- What is your target cost baseline (budget range) for this scope, and how was it derived?
- Which commercial structures would you consider—lump‑sum, reimbursable, hybrid—and which is your preferred starting point?
- What level of cost certainty do your stakeholders require at contract award (select one)?
- How are change orders typically handled and escalated in your organization, and what would you change about that process?
- What contingency or reserve do you expect a contractor to hold or propose (percent of total)?
- If a contractor proposed a shared‑savings or performance‑incentive model, how open would you be to that approach?
What Would Success Feel Like—Beyond the KPIs
- Imagine handover day when everything is in spec—what three outcomes would make you celebrate?
- Which performance baselines matter most post‑handover (select top 3)?
- How will your operations team measure whether the project delivered lasting value at 30/90/365 days?
- What non‑negotiables must be in place at acceptance (e.g., third‑party certifications, permits closed, vendor O&M training)?
- If we promised a specific reduction in field labor hours through prefab and fab‑yard work, how would you validate that claim during delivery?
What’s Actually Preventing Faster, Safer, Cheaper Delivery?
- What assumptions have you been operating under that, if proven wrong, would materially change project scope or delivery approach?
- Where do you see the greatest single point of failure—supply chain, permits, labor, incumbent performance, or something else?
- How much visibility do you currently have into the critical path items (e.g., vendor lead times, spool fabrication timelines)?
- Who has the authority to reallocate budget or change delivery method if critical path risks materialize?
- If you could remove one bottleneck today, what would it be and why?
Decision Triggers: When Will You Commit—and What Will It Take?
- What are the non‑negotiable decision triggers that must be met before contract award and mobilization?
- Which procurement milestones matter most in your evaluation (prequalification, technical bid, commercial bid, reference checks)?
- How will you weigh tradeoffs between safety record, schedule performance, and price when you score proposals?
- What mobilization triggers are realistic for you—signed contract, permit package, long‑lead delivery confirmation, or milestone payments?
- Who needs to be in the room for a final commitment conversation, and what will each person be listening for?
The Practical Reality: Site, Permits, and People
- What is the current permitting status and which outstanding permits pose the largest schedule risk?
- Describe site constraints we should know—logistics, laydown, access roads, environmental limits, or community issues.
- How would you rate craft availability and subcontractor depth in your target basin right now?
- Have you previously used prefab/fab‑yard modularization? What worked and what didn’t?
- What logistics or staging constraints would force us to shift more work offsite versus field assembly?
Closing the Gap: What Support Would Make This Decision Easier?
- If we provided a short risk‑heat‑map and a mobility plan this week, would that help accelerate your internal approvals?
- Would you value a joint site risk workshop that includes HSE, operations, procurement and field leads?
- What artifacts or assurances would make stakeholders comfortable to select an EPC partner today (e.g., fixed‑price module, performance bond, staged acceptance)?
- How do you prefer to receive progress transparency during delivery—weekly dashboards, daily standups, or milestone gate reviews?
- Realistically, how soon would you be ready to run a pilotscope or mobilize a small team to derisk the critical path?
Final Check: Quick Facts for Our Proposal
- What single metric should our proposal prioritize: strict schedule, lowest life‑cycle cost, safety performance, or minimal owner involvement?
- Do you require references from similar basin projects as part of prequalification?
- Who will be our point of contact for scope clarifications during bidding, and what is the preferred communication channel?
- Is there anything we have not asked that would change how we design our approach for you?
-
Solution Experience
Walk through how our EPC delivery model—self‑performed mechanical, fab yard prefabs, and HSE controls—delivers the customer’s outcomes and mitigates key basin risks.
Experience Meetings
- Current State & Consequence Alignment
- EPC Delivery Model — Proof Points & Mapping
- Site-Specific Sequencing & Simulation Workshop
- Validation & Mutual Confirmation (Pre-Commercial)
- Customer to validate long-lead equipment list and confirm permitting milestones or outstanding permit actions.
- Agree which proofs require deeper documentation (e.g., productivity calculation, logistics risk register) before decision.
- Seller to deliver a tailored one-page 'Proof Map' linking each delivery element to quantified customer outcomes (schedule days saved, labor hours saved, TRIR risk reduction).
- Customer to identify any contested assumptions (e.g., craft productivity baseline) and provide recent project productivity data or claims from incumbents.
- Seller to provide two short basin-specific case studies (with anonymized metrics) relevant to the customer's facility type within 5 business days.
- Review Site Constraints & Inputs
- Produce a draft, basin-aware execution sequence that clearly shows how prefabrication and self-perform reduce field duration.
- Identify top critical-path risks and assign concrete mitigations and owners.
- Integrate HSE gates into the schedule so safety acceptance is a milestone, not an afterthought.
- Agree on a short list of deliverables (Gantt, procurement list, mobilization triggers) and deadlines for decisioners to review.
- Seller to produce a draft execution Gantt with prefabrication windows and field labor forecasts within 4 business days.
- Introductions & Objective
- Joint assignment of owners for each critical-path risk with agreed mitigation deadlines.
- Recap: Current State, Consequence, Future State
- Obtain explicit customer validation that the EPC model meets the agreed success signals or capture the precise gaps remaining.
- Agree the commercial path to be pursued and clear mobilization triggers tied to sequence milestones.
- Define owners and deadlines for any remaining gaps or documentation required before Mutual Commit.
- Customer to provide formal confirmation (email sign-off) that validated success signals are acceptable or to list remaining gaps with metrics.
- Seller to produce a short commercial options brief (lump-sum vs hybrid vs reimbursable) with risk allocation highlights aligned to the sequence and deliver within 5 business days.
- If agreed, schedule the Mutual Commit meeting and circulate the draft mobilization triggers and milestone-based payments for review.
- Produce a single-sentence Current State that all stakeholders can read back identically.
- Agree on quantified consequences (cost, days, safety/regulatory exposure) that create urgency.
- Lock the measurable success signals (schedule, TRIR/EMR, cost baselines) that the Solution Experience must demonstrate.
- Identify required artifacts and owners for the Proof meeting.
- Customer to provide baseline schedule, recent incident/TRIR data, and any current contractor productivity metrics (within 3 business days).
- Seller to draft one-sentence current state and estimated consequence summary for customer review.
- Agree on date for the EPC Proof meeting and list of attendees (Project Director, VP Capital Projects, Procurement, EPC delivery leads).
- One-sentence Recap
- Prove, with site-relevant metrics and case studies, that our delivery model moves the needle on the customer's success signals.
- Tie every proof back to the customer's stated consequence so benefits are explicit and urgent.
- Obtain customer validation or precise objections for each claimed benefit to guide follow-up materials.
- Define Target Milestones & Acceptance Criteria
- Summary of Proofs & Workshop Outcomes
- Current State Statement (Diagnosis)
- Future State Definition (Proof Target)
- Execution Sequencing Exercise (Hands-on)
- Quantify Consequence
- Customer Validation Against Success Signals
- Self-Performed Mechanical — Evidence
- Commercial & Mobilization Triggers
- Confirm Success Signals / Acceptance Criteria
- Fab Yard Prefab — Proof of Schedule & Labor Reduction
- Critical Path Risk Register
- HSE Integration into Sequence
- Decision & Next Steps
- Validation & Next Steps
- HSE & Zero-Recordable Controls — Risk Mitigation
- Mapping Exercise: Basin-Specific Risks
- Confirm Next Deliverables
- Validation Checkpoints
-
Solution Scope
Specify scope boundaries, modules (FEED, procurement, modular fabrication, site construction, commissioning), responsibilities, and acceptance criteria.
Scope Configuration
- Pipe Spool Prefabrication and Painting
- Process Skid Fabrication and FAT
- Heavy Mechanical Erection and Rigging
- Field Piping Installation and Welding (NDE)
- Pressure Vessel Setting and Hydrotesting
- Compressor Set Installation, Alignment, Start-up
- Electrical Power Installation and Cable Pull
- Instrumentation Installation and Loop Checkout
- Distributed Control System Installation and FAT/SAT
- Heat Exchanger Installation and Tie‑ins
- Pipeline Stringing, Welding, and Coating
- Pipeline Hydrostatic Testing and Pigging
- Pre-commissioning: Flushing, Nitrogen Purge, Leak Test
- Commissioning, Startup Support, and Operator Training
Scope Questions
Pipe Spool Prefabrication and Painting
- Do you require off-site pipe spool prefabrication and painting as part of the scope?
- Estimated number of spool assemblies or total spool length (provide units and any major spool-by-spool counts if available).
- Specify required painting/coating specification and corrosion class (select closest and add details if 'Other').
- What are the delivery windows and any logistics constraints for spools (max piece weight/length, site laydown limitations, road/bridge restrictions)?
- Which acceptance documents and inspections are mandatory on delivery? (select all that apply)
- Who is responsible for final QA/QC and acceptance of spools (Contractor, Owner, Third-party)?
Process Skid Fabrication and FAT
- Do you require process skid fabrication and Factory Acceptance Testing (FAT) at the yard?
- How many skids and what are the approximate footprints/weights for each skid?
- Who provides the engineered skid design and P&IDs (Owner provides full design, Contractor to detail & fabricate, or joint responsibility)?
- Which FAT activities/tests are required (select all that apply)?
- What witness and documentation requirements apply to FAT (Owner witness, third-party certification, FAT protocol expected)?
- Are there transport or loadout constraints for skids (route, height/weight limits, special lifting requirements)?
Heavy Mechanical Erection and Rigging
- Will the contractor self-perform heavy mechanical erection and rigging activities?
- List major lifts/modules with estimated weights and required lift radii or provide available lift schedule.
- What site access and crane availability constraints exist (existing crane pad, need for crane mobilization, laydown areas)?
- Will specialized rigging or third‑party heavy lift subcontractors be required?
- Specify erection acceptance criteria (alignment tolerances, bolting torque records, NDE post-erection).
- Are there HSE lift permit conditions, exclusion zones, or local lifting restrictions to include in the plan?
Field Piping Installation and Welding (NDE)
- Should field piping installation and welding with NDE be included in scope?
- Provide pipe classes/material specs, pressure ratings and applicable code (ASME B31.3, Owner spec, other).
- What is the anticipated total field pipe length or approximate number of joints/welds?
- Which NDE methods and acceptance levels are required for field welds? (select all that apply)
- Are specific WPS/PQR and welder qualifications required (ASME/QC standards, owner pre-qualification)?
- Any hot work, pre-heat/post-heat controls, or welding consumables limitations to capture?
Pressure Vessel Setting and Hydrotesting
- Are pressure vessel setting (crane-assisted placement) and hydrotesting included in scope?
- Provide number, dimensions, and weights of vessels to be set.
- What hydrotest method and media are required (hydrostatic with water, pneumatic with nitrogen) and what are the test pressures?
- Are external/internal coatings or insulation applied post-setting and who is responsible for these scopes?
- Which records/certificates are mandatory for vessels (mill certs, hydrotest charts, NDE) and is third-party witness required?
- Who will sign off mechanical completion for vessels (Contractor, Owner, Third-party)?
Compressor Set Installation, Alignment, Start-up
- Do you require compressor set installation, precision alignment, and start-up support?
- Provide compressor OEM, model, and any OEM acceptance or warranty support requirements.
- Will field alignment, coupling checks, vibration baseline and balancing be performed by Contractor or OEM?
- What performance acceptance criteria are required for start-up (flow, pressures, efficiency, allowable vibration)?
- Are OEM service representatives or special tools/spares required to be on-site for start-up?
- Any special HSE or lifting requirements for compressor skid set and coupling activities?
Electrical Power Installation and Cable Pull
- Is electrical power installation and cable pulling included in the scope?
- List voltage levels, critical power systems (generators, UPS) and single-line diagrams availability.
- Approximate number of cable pulls and the longest run lengths (note conduit/tray fill concerns).
- Which cable types and installations apply (select all that apply)?
- What testing and acceptance are required for electrical installation (IR/megger, phase rotation, load testing)?
- Who will coordinate electrical tie-ins to owner utility or upstream power provider?
Instrumentation Installation and Loop Checkout
- Should instrumentation installation and loop checkout be included?
- Provide the estimated number of I/O points, types of signals (analog, digital, HART) and instrument list availability.
- Who provides instrument specifications and data sheets (Owner provided, Contractor to source, hybrid)?
- Loop checkout scope required (select all that apply).
- Are calibration standards/traceability (e.g., NIST) required for instrument calibration certificates?
- Who will witness and accept loop testing (Owner, Contractor, Third-party)?
Distributed Control System Installation and FAT/SAT
- Is DCS/PLC installation and FAT/SAT required for this project?
- Specify DCS/PLC platform/vendor and any existing systems that require integration (SCADA, historian).
- What FAT activities are required (select all that apply)?
- Describe network architecture and OT security responsibilities to be covered by the scope (firewalls, VLANs, vendor access).
- Who is responsible for logic/sequence of operations and control narratives (Owner control engineer, Contractor, Joint)?
- Are Site Acceptance Tests (SAT) and operator HMI training included in the DCS scope?
Heat Exchanger Installation and Tie‑ins
- Do you require heat exchanger installation and associated tie‑ins?
- Provide number, sizes, orientation (vertical/horizontal) and support/load requirements for each exchanger.
- What tie‑in weld types and NDE are required for exchanger connections?
- Are thermal expansion loops, special supports, or bypass piping required for hot service?
- Are hydrotests or performance tests on exchanger circuits required (heat duty, pressure drop acceptance)?
- Who will accept exchanger commissioning and provide performance signoff?
-
Mutual Commit
Finalize commercial structure (lump‑sum, reimbursable, hybrid), allocation of risk, change‑order mechanics, and mobilization triggers tied to milestones.
Agreement Modules
- Master EPC Agreement
- Statement of Work (SOW)
- Commercial Structure Election
- Price & Payment Schedule
- Risk Allocation Matrix
- Change Order Procedure
- Mobilization Triggers & Milestones
- Performance Guarantees & Liquidated Damages
- Insurance, Bonds & Indemnities
- Acceptance, Handover & Commissioning Criteria
- Warranty & Post-Completion Support
- Subcontracting & Craft Labor Commitments
- Permits, Regulatory & Compliance Responsibilities
- HSE & Site Safety Commitments
- Escalation & Dispute Resolution
-
Deployment
Operationalize rollout with readiness checks, enablement, and outcome validation.
-
Pre-Deployment Readiness
Confirm permits, long‑lead equipment deliveries, craft mobilization plans, logistics, and HSE prechecks before site mobilization.
Readiness Questions
Quick Read: Are We Ready to Talk Mobilization?
- On a simple readiness scale, how would you describe the project right now?
- What target date are you planning for site mobilization?
- Who will act as the single point of contact for mobilization decisions from your team?
- If you had to name the single thing you worry about most before mobilizing, what is it?
- Briefly describe any recent internal or external events that have shifted your mobilization date.
If We Mobilize Tomorrow, What Would Break First?
- What single permit or approval—if not secured—would immediately stop mobilization?
- Which permit types are still outstanding for this site?
- For the outstanding permits you selected, what are the current status and the remaining actions required?
- Who owns each permit application and communications with regulators?
- Have you faced permit-related stoppages on recent projects? If so, what was the impact and how long did it add to schedule?
Where the Long‑Lead Risks Live
- Which single long‑lead item would halt commissioning if it’s late or damaged?
- Which long‑lead equipment or skids apply to this scope?
- What is the procurement/delivery status for the long‑lead items you depend on?
- What lead‑time variance (in weeks) would you consider tolerable before project risk escalates?
- Are there single‑source or vendor lock constraints we must navigate (manufacturers that must be used)? Please list and explain any risk.
Who Needs to Say Yes — and How Fast?
- If a week of delay costs X, who in your organization can approve the extra spend immediately to avoid it?
- Who holds final authority to authorize site mobilization?
- What are the approval thresholds that require escalating beyond the project team?
- What is the typical decision turnaround time at each escalation level (same day, 1–3 days, 1–2 weeks, >2 weeks)?
- Tell the story of a recent approval that missed its timeline—what happened and what would you change next time?
Labor: Can We Build with the People Available?
- If you needed to ramp craft by 50% in six weeks, where would the workforce realistically come from?
- Rate craft availability in your target basin right now.
- Which trades are most constrained and must be addressed in our mobilization plan?
- Are there mandatory local hiring, union rules, or incumbent subcontractor commitments that will affect crew sourcing?
- What shift patterns, overtime limits, or training windows should we anticipate that could change productivity assumptions?
Getting Stuff to Site Without a Trainwreck
- What single transport or logistics constraint would cause the biggest schedule failure?
- Which logistical constraints apply to this site?
- Have route surveys, transport engineering, or abnormal transport permits been completed?
- What on-site laydown and storage capacity is available for delivered modules and materials?
- Share an example of a recent logistics failure on a comparable job and the mitigation that worked or didn't work.
HSE: What Keeps You Awake at Night?
- If a single safety lapse could stop mobilization, what's the scenario you fear most?
- Which pre‑mobilization HSE checks are still outstanding?
- Have we completed any joint HSE readiness activities (e.g., tabletop drill, full‑scale drill) with owner and major subs?
- What TRIR/EMR targets will you hold the construction team to during mobilization and early construction?
- What previous incident or near-miss must shape our mobilization plan to prevent repeat issues?
Commercial Triggers & Escalation: Who Pays When Things Change?
- If a long‑lead item slips and requires expedited freight that doubles cost, who is expected to carry that incremental cost?
- Which commercial structure best reflects how you want mobilization risk allocated?
- Which mobilization triggers must be met before we physically mobilize crews?
- What formal escalation path and timing do you require for scope or schedule disputes during mobilization?
- What contingency budget percentage or schedule buffer do you expect to hold for the mobilization phase?
Sign‑offs & Handover: How Will We Know You're Ready?
- What are the non‑negotiable acceptance criteria that must be met before you consider mobilization successful?
- Who must sign the mobilization checklist and what constitutes a joint sign‑off?
- Which documentary proof must be in hand at mobilization (FAT reports, mill test certs, insurance, vendor guarantees)? Please list the top items.
- How often do you want formal mobilization review meetings during the first 30 days on site?
- Thinking ahead: what would make you glad you mobilized on the agreed date? Describe the early signs of a clean mobilization.
-
Deployment Enablement
Schedule and coordinate fabrication, field erection, QA/QC, and commissioning tasks with owners, sequencing, and escalation paths.
-
Validation Checklist
Verify mechanical completion, performance testing, safety benchmarks, and handover documentation against agreed acceptance criteria.
Validation Questions
Project Snapshot — Start Here
- Briefly describe the project and the primary objective (facility type, nameplate capacity, and target start‑up window).
- Which basin(s) will this project be executed in?
- Who is the owner-side accountability lead for delivery (name and role)?
- What procurement stage are you currently in?
- What internal approval timeline do you have to authorize an EPC award?
Is This a Ticking Clock or a Strategic Play?
- If the critical path slips by three months, what financial or operational consequences would you face?
- What is the absolutely latest commercial / startup date that you cannot move?
- How confident are you in the current schedule baseline and the assumptions behind it?
- Which schedule drivers in this basin have surprised you before (e.g., permitting, equipment, craft availability)? Please give examples.
- Who on your team owns schedule escalation and what is their escalation path?
What’s Keeping Safety and Compliance From Being 'Solved'?
- If a recordable injury happened on site, what would it cost you in terms of reputation, operations, and regulatory exposure?
- How do you currently measure and enforce contractor HSE performance—and which metrics matter most to you?
- Which TRIR/EMR target would you require from an EPC partner for this project?
- Have you experienced safety-driven work stoppages with contractors previously? Tell us what happened and the root causes.
- Which site-level HSE deliverables are mandatory before turnover (select all that apply)?
Where Is the Incumbent Letting You Down?
- If your incumbent stayed on, which repeat failure would cause the most damage to schedule, cost, or safety?
- Which specific performance areas have you been most dissatisfied with from incumbent contractors?
- Describe a moment when incumbent performance materially affected project outcomes—what happened and what would you have done differently?
- How open are you to replacing an incumbent mid‑project versus waiting to re‑procure at a milestone?
- Are there incumbent subcontractor relationships you consider essential to preserve? If so, which and why?
The Hidden Constraints No One Puts on the Gantt
- Which single local constraint—permits, long‑lead equipment, craft shortages, logistics, community relations—would most likely derail the plan if left unaddressed?
- Which permits or regulatory approvals are still outstanding and what are their expected target dates?
- Which long‑lead equipment items are on order or at risk (select all that apply)?
- How have you validated craft availability in the basin—do you have commitments or do you expect the contractor to supply craft?
- What contingencies (schedule, overtime, local crews) are you willing to accept to mitigate weather or seasonal work stoppages?
If Success Had a Scorecard, What Would It Measure?
- Beyond cost, which single metric would make you feel the project was unquestionably successful?
- List the top three non‑negotiable acceptance criteria for mechanical completion and turnover (e.g., throughput, emissions, certified drawings).
- What level of FAT/SAT and test documentation will you require to accept equipment and systems?
- How would you prefer to manage defects and warranty work after turnover (select one)?
- What operational KPIs should we track together during the first 12 months to prove handover success?
How Will You Make the Final 'Yes'?
- If two bids are within 5% on price, what differentiator would make you choose one contractor over another?
- Who holds signature authority for award and what internal approvals or committees must sign off?
- Which commercial model do you prefer for this scope and why?
- What contract terms are absolute deal‑breakers for your organization?
- What evidence, demonstrations, or references would you need to convince your VP of Capital Projects and Procurement to award?
Small Changes That Unlock Big Outcomes
- What one small change at scope, contract, or schedule could materially reduce your project's primary risk?
- Would you trade some commercial certainty for greater schedule certainty (for example early works or staged lump‑sum for critical modules)?
- Are you open to early‑works packages, mobilizing fab yards, or pre‑assembling skids to de‑risk the field schedule?
- Would you consider vendor‑managed fabrication (our fab yards) to reduce field hours and labor risk?
- What KPI or pilot scope would you authorize quickly to validate our delivery model for you?
What Keeps You Up at Night — Be Honest
- When you picture the worst‑case outcome for this project, which scenario feels most likely and why?
- Which risks do you assess as highest probability today?
- Have you experienced warranty or handover disputes before? Describe the pain points and the resolution timeline.
- How much budget and schedule contingency do you typically accept for projects like this?
- Who would you want on a joint escalation team if an issue threatened delivery (names/roles)?
-
-
Success
Review delivered outcomes vs. success signals, capture lessons learned, and maintain a shared channel for warranty issues and enhancements.
Success Reviews
- Outcome Validation Workshop
- Lessons Learned & Continuous Improvement Session
- Warranty, Defects Resolution & Enhancements Handoff
- Final Acceptance & Commercial Closeout
- Recurring Performance Review (30/90/180 Day Check‑Ins)
Issues & Enhancements
- Issue draft Acceptance Certificate and Final Account statement for signature.
- Document a prioritized list of 6–10 actionable improvements with owners and delivery dates.
- Ensure positive practices are codified so repeatable successes are preserved.
- Produce a distribution plan so lessons reach FEED, procurement, fabrication, and field teams.
- Draft the Lessons‑Learned Report and circulate to all meeting participants for sign‑off.
- Update contract and procurement checklists with at least three agreed changes (e.g., clarified acceptance criteria, supplier pre‑quals).
- Schedule implementation checkpoints for each high‑priority improvement (owner, 30/60/90 day milestones).
- Warranty Scope & Timelines Overview
- Establish a single, agreed warranty ticketing channel with templates and notification rules.
- Classify and assign all open defects with SLAs and owners to ensure timely resolution.
- Define governance for enhancement requests and a cadence for backlog review.
- Provision the shared channel, create initial tickets for all open defects, and notify owners.
- Publish the triage matrix and SLA document to the channel and obtain stakeholder acknowledgment.
- Create an enhancement intake form and schedule monthly backlog review meetings.
- Acceptance Criteria Checklist Review
- Obtain formal agreement on final acceptance status and sign‑off approach.
- Resolve or schedule resolution for all commercial open items and agree payment/retention terms.
- Ensure clear start date and conditions for warranty obligations and handover documentation.
- One‑Sentence Current State
- Publish agreed schedule for retention release and final settlement milestones.
- Deliver warranty pack (drawings, O&M manuals, spare parts list, test records) to the owner's channel.
- Operational Dashboard Review
- Verify continued alignment to success signals and detect regression early.
- Ensure warranty items are progressing to closure within SLAs and identify systemic issues.
- Maintain a prioritized enhancement roadmap informed by operating data and consequence.
- Update the shared performance dashboard and circulate to stakeholders before the next review.
- Close resolved warranty tickets and move recurring systemic items into a corrective action plan.
- Publish the updated enhancement backlog with proposed schedule for approved items.
- Obtain stakeholder validation on which success signals are met, partially met, or unmet with evidence.
- Quantify business consequences for unmet signals and agree remediation priorities.
- Establish clear owners and timelines for remediation, acceptance, or warranty actions.
- Produce a signed Outcome Validation Report with metric tables, evidence links, and accepted/unaccepted items.
- Create remediation tickets for each unmet success signal with owners, due dates, and acceptance criteria.
- Schedule the first follow‑up performance review (30 days) and assign pre‑work data owners.
- Pre‑work Review (Top 5 inputs)
- Measured Outcomes vs Success Signals
- What Went Well
- Safety and Compliance Update
- Outstanding Punch‑List & Remedies
- Current Open Defects Register
- Financial Reconciliation
- Warranty Tickets & Resolution Status
- Consequence Assessment (Quantified)
- Triage Rules and SLA Definitions
- What Failed and Why
- Shared Channel & Ticketing Protocol
- Prioritized Improvement Ideas
- Reliability & Maintenance Work Orders
- Final Signatures and Certificates
- Future State Target Clarification
- Enhancement Backlog and Prioritization Criteria
- Warranty Commencement & Mobilization Close
- Enhancement Backlog Prioritization
- Gap Analysis & Root Cause Mapping
- Ownership & Implementation Plan
- Proof Points & Tiebacks
- Escalation Paths and Contacts
- Record of Decisions and Next Administrative Steps
- Documentation and Distribution
- Decisions, Owners, and Next Review Date